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Meet the company using discarded oyster shells to cut energy costs and keep France’s buildings cool

Cool Roof France has found an innovative way to use the 130,000 tonnes of waste oysters produced every year in France.

As heat waves continue to scorch Europe, many of us are looking for cheap and innovative ways to keep our homes or workplaces cool.

While air conditioning often proves effective, its environmental cost contributes further to the climate crisis.

So what if we look into the past and to other parts of the world for inspiration and startpainting our roofs white?

“This technology is just pretty old actually, but this is quite innovative to make it so technical,” says Julien Martin Cocher, deputy CEO of Cool Roof France.
But does having a white roof really make a building cooler?

What is oyster shell roof paint?

Cool Roof France (CRF) is on a mission toreduce the ambient temperature inside buildingsin a sustainable and cost effective way.

Traditional paint is made up of calcium, solvent and water.

“The oyster was at the beginning just to use a waste that we are finding quite easily in the west part of France and to replace this calcium that we are usually finding [in paint],” Julien explains.

Its innovative team of scientists soon discovered that the oyster shell maximises the paint’s performance and makes it more durable.

Can white paint make my home cooler?

CRF’s oyster-enriched, thermo-reflective roof paint is applied in three layers. The first two layers make it a durable product which will last for around 20 years.

By adding the third layer, the paint is able to reflect 90 per cent of the sun’s rays away from a building.

This results in an average temperature reduction of six to seven degrees Celsius.

“Usually companies areusing ACand when they are using AC, that means that if we are lowering the temperature, we manage toreduce the AC use.

“By reducing the use, we are also dropping down the energy consumption for the AC,” Julien adds.

“So that means, when we are getting minus six, minus seven degrees Celsius we manage to demonstrate that we are getting between30 to 50 per cent less energy consumption, which is huge.”

Cool Roof France has already painted many shop, hospital and office roofs and the results are astounding.

In France, the company has worked closely with the police and government to paint the roof of a sniffer dog handling unit. The ambient temperature of the building was reduced by 10 degrees Celsius.

Last year, schools across Europe wereforced to close because it was too hotfor the children to be inside.

“We shouldn’t fall into this kind of situation,” Julien says.

“We have 1 billion AC (air conditioning units) today. We estimate that we may get 5 billion in 2050.AC is a solution that is making some cold inside the building by making some hot outside.So we are all impacted by this kind of crazy solution.

“Today with a white paint, this is super smart and so easy to implement.”

Can I paint my own roof white with Cool Roof France?

Currently, Cool Roof France mainly works with businesses, schools and hospitals to reduce the temperature inside buildings filled with hundreds of people.

Its staff are able to paint the roof of an office building much quicker than the same area across multiple homes.

By painting many large roof areas white in an urban environment it helps to fight against theurban heat island effect. This is whencities suffer from much higher temperaturesas the heat is contained by tall buildings and large amounts of asphalt. Cooling down bigger buildings can help reduce the overall temperature of a city or town.

But fear not, if you do like the idea of a white roof for your home (and have a love of DIY), CRF also sells its thermo-reflective roof paint via its site.

Using white paint for good around the world

With every building they paint, Cool Roof France monitors and evaluates its product’s performance. It is constantly innovating when it comes to paint.

The company also uses 10 per cent of its profits to help fund projects to support people living in heat vulnerable areas.

“Last year we went to Senegal, painting 30,000 square metres of buildings, schools, hospitals, individual houses and just to help people because this is part of our DNA,” says Julien.

“We just want to make sure that we are going beyond because today we are all suffering from thesedaily heatwaves.”

Watch the video above to learn more about this innovative roof paint.

 

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FIRST LOOK FCBS completes makeover of world’s first iron-framed building

Feilden Clegg Bradley Studios has adapted the Grade I-listed Shrewsbury Flaxmill Maltings into a £28 million social enterprise hub for Historic England after first being engaged on the project nearly 20 years ago

The Grade I-listed Shrewsbury Flaxmill Maltings was built in 1797 and was the world’s first iron-framed building, a technology developed to give better fire protection.

For nearly a century the site operated as a steam-powered flax mill and was later converted into maltings. During the Second World War the site was used as a temporary military barracks. Following the closure of the maltings in 1987, the future of the site was uncertain before it was bought by Historic England in 2005.

Historic England made it a flagship heritage regeneration project and the former maltings has been gently adapted into a workspace, leisure destination and social enterprise hub.

The project has also introduced a new ground-floor teaching space, which tells the story of the mill’s role in the industrial revolution and world architecture, alongside a café. Above, four floors of offices provide workspaces for 360 people, circulation and meeting space within the former kiln for commercial tenants, as well as access for visitor tours to the restored Jubilee Tower.

The cast iron frame, which had suffered cracking due to settlement and was under-engineered to today’s standards, has been reinforced by strengthening the masonry around the existing iron to enable it to act as an alternative load path in the event of failure. The entire frame has been put back to work through the addition of a hidden steel grillage and six new columns at ground floor level.

Putting the building back to work required comprehensive repairs to the existing fabric and insertion of new core facilities. A light-touch conservation approach was employed to preserve its character.

The pyramidal Malt Kiln, which has many level changes internally, has been converted into a new entrance. This has been left unheated to reduce energy use.

A total of 110 former windows have been reopened. This move, and refitting with new metal windows with high-performance solar glazing, reintroduces natural light and ventilation.

Thermal upgrading of the existing solid masonry walls was researched through on-site trials and hygrothermal modelling. As a result, wood fibre insulation was used to reduce heating costs.

The name ‘Shrewsbury Flaxmill Maltings’, painted in 2m-high lettering across 50m of the principal elevation, was chosen by the community following local consultations.

A heritage skills programme was delivered during the construction works, using the site as a space for learning.

Feilden Clegg Bradley Studios has been working on the project as strategic advisers and architect to Historic England and Shropshire Council since 2003. The scheme won initial planning in 2010. In 2012, the redevelopment (initially costing £52 million) won Heritage Lottery Fund backing.

Client’s view
The commitment, design creativity and attention to detail from FCBS has been impressive throughout the project. Working in close collaboration with Historic England, FCBS has delivered a fine, conservation-led solution. There is now a real sense of pride, and a positive future ahead.
Duncan Wilson, chief executive, Historic England

Project data

Location Shrewsbury
Completion September 2022
Gross internal floor area 5,596m²
Net internal area 4,181m²
Construction cost £28 million
Architect Feilden Clegg Bradley Studios
Client Historic England
Project manager Historic England
Structural and civil engineer AKT II
Mechanical and electrical engineer E3 Consulting Engineers
Landscape architect LT Studio
Quantity surveyor Gleeds
Archaeology University of Salford
Ecology Middlemarch
Catering Cooper 8
Acoustics ION Acoustics
Main contractor Croft Building and Conservation
Embodied carbon New build elements 113 kgCO2e/m² (retained elements kept 886.4 tCO2e)
Predicted annual energy use 136 kWh/m²

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